Stationary Concrete Batching Plants – SP:

    The plants are designed for ready-mix producers, contractors, precast manufacturers and special applications. Standard models furnished with Twin Shaft Mixers from 1.0 m3 up to 3.0 m3 compacted output per batch.

    The plants are available in various capacities ranging from 25m3 to 240m3 per hour of compacted concrete output and designed for operations under extreme conditions with highest performance. Special plant designs are available for dam construction and precast manufacturers. The design can adopt Ice dosing, Microsilica dosing and some special additives very easily.

    Ultimate modular design provides flexibility to adapt to site conditions and add on features as per project requirements. Specially cast wear resistant parts keep maintenance time and cost at a very low level.

    AQUARIUS Stationary Plants are designed for ready-mix producers, contractors, precast manufacturers and special applications. Furnished mainly with twin shaft mixers from 1.0 m3 to 2.5 m3 capacity, the plants are also available with 0.5m3 planetary mixers. The Stationary Plants are available in various capacities ranging from 30 m3 to 240 m3 per hour of compacted concrete output. The Plants are provided with four, five and six nos. Aggregate Bin option with a total storage capacity from 40 to 250 cubic meters. With high precision load cells for electronic weighing of cement, aggregates & water and a digital display, the SP series plants are the most compact stationary batching plants from AQUARIUS range of products.

    Another feature is the Skip Hoist and Belt arrangement option for mixer loading and a modular PLC based control system with real-time SCADA for control and data management, RT-GENIUS PLUS. Special plant designs available for dam construction and precast manufacturers. The design can adopt Ice dosing, Microsilica dosing and some special additives very easily. Ultimate modular design provides flexibility to adapt to site conditions and add on features as per project requirements. Specially casted wear resistant parts provided to keep maintenance time and cost at a very low level.

    An Admixture Dosing Unit and a standard Cement Screw Conveyor are also a part of the standard offering. A highly minimized operation & maintenance cost and a possible continuous production cycle as low as __ seconds make SP Series Plants the most preferred plant in the RMC & Infra Structure Projects segment.
    Performance of equipment is based on standard working conditions. Design / Specifications can be changed without prior notice

    Plant Model Unit SP 60 SP 70 SP 90 SP 100 SP 120
    Features
    Type of Mixer   Twin Shaft Twin Shaft Twin Shaft Twin Shaft Twin Shaft
    Capacity of mixer Ltrs 1500 1800 3000 3380 4500
    Compacted output per batch ltrs 1000 1250 2000 2250 3000
    No of aggregates Nos. Max. 4 Max. 4/6 Max. 6 Max. 6 Max. 6
    storage capacity of aggregate Cubic m 40 40/
    70/
    100/
    160/
    250    		 70/
    100/
    160/
    250    		 70/
    100/
    160/
    250    		 70/
    100/
    160/
    250
    No.of Cement / Fly Ash Nos. Max. 4 Max. 4 Max. 4 Max. 4 Max. 4
    No. of Water Nos. Max 2 Max. 2 Max. 2 Max. 2 Max. 2
    No of Additives Nos. Max. 4 Max. 4 Max. 4 Max. 4 Max. 4
    Aggregate loading in mixer   Skip Hoist / Belt Skip Hoist / Belt Conveyor Belt Conveyor Belt Conveyor Belt

    Note:Based on 1m3 cycles of std. Concrete with 4 Aggregates (max. 2000 kg/m3), 1Cement (max. 300 kg/m3), 1 Water (max. 160 kg/m3) & 1 Admixture (max. 4 kg/m3), 30 sec mixing time , normal slump 70-130 mm.

    Note: Performance of equipment is based on standard working conditions. Design / Specifications can be changed without prior notice
    • Plant Maximum configuration:
      • 4 Scale system Extractor
      • 6 Aggregate extractor
      • 3 Cement extractor
      • Fresh & Reclaim water
      • 2 Additives batchers
      • 1 Water Scale + Additional Flow meter for manual addition
      • 1 mixer
      • Skip / Belt management
    • Batching Features:
      • Automatic in-flight management
      • Net tolerance monitoring
      • Intelligent & flexible discharge sequence
      • Manual batch by mouse
      • Water set point correction by mouse click
      • System pause
      • Automatic restart after power supply break-down
      • Changing extractor during auto batch
      • Online set point modification before auto batch beginning
    • Archive & Reporting:
      • Statistical report
      • Consumption report
      • Data cycle analysis
      • Truck journey report
      • Report by destination
      • Recipe statistics
      • Incoming delivery notes report & statistics
      • Delivery note reporting
      • Analysis of the batching accuracy
      • Material consumption from the batch reports
    • Security & Assistance:
      • Automatic data backup
      • Remote backup in workstation unit
      • Multiple level password
    • Minimized Cycle Time for Higher Production.
    • Advanced Control System
    • SP 60
    • SP 70
    • SP 90
    • SP 100
    • SP 120